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Connectors Cable Assemblies and Harnesses

Smiths Interconnect provides industry-leading cable assemblies and harness solutions designed to meet the demands of high-reliability applications across aerospace, defence, automotive, and construction machinery industries. Our connectivity solutions are engineered for harsh environments where performance, durability, and reliability are paramount.

Features & Benefits

Comprehensive Cable Assembly Offerings

Our extensive range of cable assemblies includes:

  • Signal Cables
  • Data Transmission Cables
  • Mixed Signal and Data Transmission Cables
  • Power Cables
  • Coaxial Cables
  • Differential Twinax Cables
  • Triax Cables
  • Quadrax Cables
  • Mil-Spec Cables
  • D-sub Cables

Expanded Manufacturing Capabilities

Smiths Interconnect has invested in state-of-the-art manufacturing equipment and advanced production processes, allowing customers to streamline their value chain. Our one-stop-shop approach delivers fully integrated connectors with pre-assembled cable harnesses, reducing lead times, optimizing supply chains, and supporting sustainability efforts by minimizing packaging and shipments.

Why Choose Smiths Interconnect?

  • Proven Expertise: Decades of experience in designing and manufacturing high-reliability connectivity solutions.
  • Industry-Leading Quality: Rigorous testing ensures all cable harnesses meet the highest performance standards.
  • End-to-End Solutions: From concept to production, we deliver fully integrated cable assemblies for mission-critical applications.

For more information or to discuss your specific cable assembly needs, contact Smiths Interconnect today.

Cable Harness Capabilities

Cutting and Stripping

We use automated cutting machines to ensure each wire is cut to the precise length required by the specification. Advanced stripping tools are employed to remove the insulation from the wire ends, ensuring high-quality connections in subsequent stages.

Crimping

Our crimping process creates solid mechanical connections between wires and contact terminations. We use both semi-automatic and manual crimping machines to ensure high precision and quality in every crimp.

Soldering

We perform both automatic and manual soldering to ensure strong, conductive joints, adhering strictly to IPC standards. Each solder joint undergoes a visual inspection to detect any potential defects.

Overmolding

To protect the integrity of our cable harnesses, we offer overmoulding, which involves encapsulating the wires, terminations, and connectors with a durable material. This provides additional protection against moisture, abrasion, and environmental conditions.

Ink Printing for Marking

After production, each cable, wire, or connector is clearly marked for easy identification, traceability, and compliance with customer specifications.

Quality Testing and Inspection

Our cable harnesses undergo rigorous testing and inspection at multiple stages, including electrical continuity and pull-out tests, as well as visual, mechanical, and measurement inspections.

Cable Harness Production Capacity

Documents & Literature

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